FALCO

Hyperspectral Camera Thickness Measurement System

Optical measurement system that captures the entire sample and measures in-plane thickness distribution.
Proven track record in SOI silicon wafer shipping inspection and pre-dicing inspection of patterned wafers.

FALCO is a systemthat measures thickness distribution across the entire sample surface by scanning a hyperspectral camera. For cases where a few measurement points suffice, such as 9-point measurement, conventional point measurement is adequate, but when thickness surface distribution is required in 1.0x1.0mm or 5.0x5.0mm mesh, FALCO becomes one of the optimal solutions.

It enables high-speed measurement and has been implemented in SOI silicon wafer shipping inspection and pre-dicing inspection processes for patterned wafers. Like LSI-TG and WSI-TG, it shares the common feature of being non-contact and non-destructive, minimizing impact on samples by using light

FALCO is often delivered as a large-scale system combined with hoop loaders and transfer robots. It is ideal for applications that process large quantities of samples, such as shipping inspections.

Features

In-plane Distribution Measurement

Captures entire sample to obtain in-plane thickness distribution at once.

High-speed Measurement

Measures entire surface thickness distribution quickly, contributing to improved throughput.

Fine Mesh Support

Capable of surface distribution measurement in 1.0x1.0mm or 5.0x5.0mm mesh.

SOI Wafer Inspection

Optimized for SOI silicon wafer shipping inspection.

Large-scale System Compatible

Automated system construction combined with hoop loaders and transfer robots.

Non-contact & Non-destructive

Light-based measurement causes no damage to samples.

Difference from Point Measurement

FALCO (Surface Measurement)

  • Measures entire sample at once
  • Obtains detailed in-plane distribution
  • High-speed measurement with high throughput
  • Ideal for shipping inspection

Point Measurement (Conventional)

  • Measures only specified points
  • Limited such as 9-point measurement
  • Requires moving measurement points
  • Time-consuming

When FALCO is Optimal

For cases where few measurement points suffice, such as 9-point measurement, conventional point measurement is adequate. However, when thickness surface distribution is required in 1.0x1.0mm or 5.0x5.0mm mesh, FALCO can obtain the entire surface distribution in one measurement, achieving significant time savings and data enrichment.

Main Applications

SOI Wafer Shipping Inspection

Full surface quality inspection of SOI silicon wafers

Pre-dicing Inspection

Pre-dicing inspection of patterned wafers

Thickness In-plane Distribution

Obtaining detailed thickness mapping data

High-volume Sample Inspection

Automated inspection combined with hoop loaders

Quality Control Systems

100% inspection or sampling inspection systems

R&D Applications

Detailed analysis in process development

Large-scale System Support

FALCO is often delivered as a large-scale system combined with hoop loaders and transfer robots. Integration with automated transfer systems enables unmanned continuous measurement.

Transfer System

Hoop Loader & Robot

FALCO Measurement

High-speed Surface Distribution

Data Management

Quality Control System Integration

Measurement Demo Information

Since FALCO is a large system, please bring your samples or
lend them to us for measurement support.
If you are considering in-plane distribution measurement or large-scale inspection systems, please feel free to contact us.